The San Juan 24 Project


Measure [80%]
	MIC - CLKDC849V771 [*]
	Step-19-3/4 x 5-1/2 [*]
	Hatchboard dimensions [*]
		Top 27-1/4 + 1/4
		Bottom 14-3/8
		Height 31-1/4

	Icebox hole [*]
		Icebox hole 13 3/8H x 16 3/4W
	Keel bolt cover (plywood) [*]
		keel bolt cover 43L A6 1/4, M8 1/4 F7 3/4 (straight side port)
	Other cubby covers [*]
		V-berth 23 3/8x15 5/8
		port f 11 1/2x17 1/4
		port a 15 1/4x23 3/4
		stbd 11 3/8x17 1/2
		sink 10 3/8x12 1/4
	Lazarette grid/gas tank support [*]
		Lazarette 48x26F /11A /23M (20" down);  hole 47x10
	Wire run - batteries to starter- 10 ft [*]
	Halyard lengths (rope) [*]
		5/16" - Main - 36'; jib - 50'; spinnaker - 80'(all rope)
		1/4" - pole lift - 35'; downhaul - 28'
	Sheet lengths [*]
		Main - 35'; jib 24' ea.; spinnaker 36' ea.
	Transom thru-hulls (2) [*]
		S - id 3/4. Od 1 1/2
		P - id 3/4. od 1 7/8
	Threads, outlet - sink drain seacock (1/2" pipe) [*]
	Mast base sheaves [ ]
	Mast head sheaves? [ ]
	Check lifelines [ ]
--------------------------------------------------------------------------
Fiberglass repair [50%]
	Beef up around keel bolt supports [0%]
	Large gouge - stbd aft [100%]
	Small gouges - port side [100%]
	Small spot aft edge of keel [100%]
	Port @ cockpit locker [0%]
	Thin spots under V-berth port [0%]
	Check cracked spots - (OK - gelcoat) [100%]
	Fwd hatch lip [0%]
	Deck drains [100%]
--------------------------------------------------------------------------
Bottom [90%]
	Sand/fill/sand [100%]
	Epoxy barrier coat [100%]
		First coat [100%]
		Second coat [100%]
		Fill/Sand [100%]
		Third/fourth coats [100%]
	Anti-fouling Paint [90%]
--------------------------------------------------------------------------
Topsides Paint [60%]
	Price comparison [100%]
	Purchase/order [100%]
		Interlux Brightsides - 1-part polyurethane.  Hatteras off-white.
	Remove toe rail, bow fitting, motor bracket etc. [40%]
	Sand/Fill/Sand [40%]
	Primer Coat [100%]
	Fill/Sand [100%]
	First Coat [100%]
	Touch-up/2nd coat [0%]
	Re-install hardware [0%]
Deck paint (not doing this time)
--------------------------------------------------------------------------
Re-caulk deck hardware, replace bad screws [10%]
	Toe rails [20%]
	Chain plates [20%]
	Turning Blocks, cleats [10%]
	Traveller [0%]
	Winches (& clean, grease) [20%]
	Companionway slides [40%]
	Hatch hinges, misc. [0%]
--------------------------------------------------------------------------
Standing rigging [40%]
	Replace stbd chain plate support/cabinet side [50%]
	Check chain plates, bulkheads [60%]
	Topping lift [90%]
		Ok - plastic covering cracked but wire ok, new1/4" line at end.
	Baby Stay [ ]
	Backstay adjuster? [60%]
		Blocks ok - just need new 5/16 line.
	Replace masthead fly [0%]
--------------------------------------------------------------------------
Running rigging [20%]
	Manual - lengths, layout, etc? [*]
	Box of fittings - check, inventory, clean [20%]
	Traveller [30%]
		Replace blocks [0%]
			2- RF185, 2- RF280,
			Car - ?
		Lines - 2-10'? x 5/16 line [0%]
		Cleats (on hatch slides) [*]
	Halyards [10%]
		Turning blocks [0%]
			check all [0%]
			Replace topping lift/downhaul - (1)RF417 [0%]
		Halyard stoppers? [0%]
		Shackles - OK [*]
		Main [0%]
		Jib [0%]
		Spinnaker [0%]
		Pole Lift [0%]
		Pole Downhaul [0%]
		Mast blocks [0%]
			Replace 1 - topping lift? Spinnaker? [0%]
			Mast base sheaves - replace 1, check others [0%]
			Masthead sheaves - check [0%]
	Main sheet [0%]
		Blocks - need RF721 [ ]
	Jib sheets [0%]
		Blocks OK? [0%]
		Check - 2nd set on Starwind long enough? [ ]
	Spinnaker sheets [0%]
		Turning blocks? [0%]
		Cleating? [0%]
	Other [0%]
		Outhaul [0%]
		Downhaul/Cunningham [0%]
		Reef line(s)? [0%]
		 Boom Topping lift end [50%]
			 1/4" line, RF188 fiddle block (have)
		Backstay adjuster [0%]
		Babystay adjuster [0%]
--------------------------------------------------------------------------
Electrical [0%]
	Batteries [0%]
		Charger [0%]
			Needs connection work! [ ]
		Separate engine start battery? [0%]
			Selector switch [0%]
		Hold-downs [0%]
		Wiring [0%]
			Fuse panel [0%]
			Selector switch? [0%]
			Engine starter [0%]
			Charger [0%]
	Fuse/switch panel (old - replace) [30%]
			Ordered
	Nav lights [20%]
		Anchor [0%]
		Bow [30%]
			Ordered

		Stern [30%]
			Ordered

		Masthead [50%]
	Cabin [0%]
		Lights [0%]
			12V [0%]
			120V / mildew light? [0%]
		Fan(s) [0%]
	Shore power [0%]
		Cord [0%]
			At least to charger [0%]
			Connection [0%]
		Cabin Lights/fans? [0%]
		Plug at counter [0%]
	Depth sounder/fish finder? [0%]
	Compass lighted? [0%]
	Bilge pump(s) [0%]
--------------------------------------------------------------------------
Motor [40%]
	Drop-Off - Strack's [*]
	Pick-up - Strack's [*]
	Re-install bracket [0%]
	Starter battery/wiring [0%]
	Fuel tank [40%]
		Tank [100%]
		Support/hold-down [0%]
		Check/replace hose, ends [80%]
		Venting in locker [0%]
	Thru-hulls - wiring, fuel hose [0%]
--------------------------------------------------------------------------
Interior [20%]
	Cushions - Deb [80%]
	Refinish wood [20%]
		Cabinets, door, drawers [50%]
		Bulkheads, step [10%]
		Cubby covers [60%]
			Replace 1 [70%]
			Sand, refinish others [50%]
		Add sink cover [0%]
		V-berth board [0%]
		Table [0%]
			Glue bottom laminate edges [0%]
			Reinforce? [0%]
			Refinish edges [0%]
	Lights & Fan(s) [0%]
	Counter - 120V GFI outlet? [0%]
	Icebox - check dimensions, purchase [50%]
	Water tanks/plumbing [20%]
		Install tank [0%]
		check/replace supply hoses [0%]
		check/replace drain hose, clamps [0%]
		replace seacock [100%]
	Porta-potty [0%]
		Swap w/Starwind? [0%]
		Hold-down? [0%]
		Paper, chemical stowage? [0%]
		Curtain? [0%]
	Bilge pump(s), wiring, plumbing [0%]
--------------------------------------------------------------------------
Cockpit, deck [20%]
	Check for deck joint leaks! [80%]
	Front hatch- broken hinge [20%]
	Non-skid tape front hatch [20%]
	Tiller - make or purchase [0%]
	Tiller extension - new or swap w/Starwind [50%]
	Rudder [0%]
		Find bushing, installation instructions? [0%]
		Grease stock & install [0%]
	Companionway Batter board(s) [50%]
		Replace boards [80%]
		Replace lock hasp [30%]
	Lazarette lockers [20%]
		Grid/support portside [20%]
		Fuel tank tie-down [50%]
		Starter battery tie-down [0%]
		Portside - pumpout or drain?, vent for gas stowage [20%]
	Anchor [50%]
		Get from Scott [*]
		Line, chain [50%]
		Stowage? - Lazarette? [0%]
	Dock lines [10%]
		New; longer? [0%]
		Check cleats [0%]
		Add cleats to dock [50%]
	Life lines [50%]
		Broken stanchions [50%]
		Check, re-install [0%]
		Replace (1) Bent fitting (Straightened OK) [100%]
	Winches [20%]
		Grease, clean [0%]
		Handles? [50%]
			Handles? [*]
			Pockets? [0%]
	Instruments [10%]
		Compass [30%]
			Check [100%]
			Lighted? [0%]
			Replace/bulkhead mount? [0%]
		Depth sounder? [30%]
			w/Fish finder? [50%]
			Transducer [50%]
			Display [50%]
			Wiring [0%]
		Knot meter? [0%]
		Holder for GPS & VHS [0%]
			Combine w/compass board
	Aluminum molding top of transom [40%]
	Clean, oil teak [40%]
	Swap boarding ladders - Starwind, closet [0%]
--------------------------------------------------------------------------
Paperwork [90%]
	File title - boat [100%]
	File title - motor [100%]
	Registration numbers, stickers [50%]
	Manual, title, etc. from Del [100%]
	Other sale/tax paperwork? [100%]
Insurance [0%]
	Germania/Progressive [0%]
	Geico [0%]
	Boat/US [0%]
--------------------------------------------------------------------------
Launch [0%]
	Notify marina [0%]
	Haul Starwind [0%]
	Launch [0%]
	Check for leaks [0%]
	Check standing rigging, halyards [0%]
	Raise mast [0%]
	Check, tune standing rigging [0%]
	Install running rigging [0%]
	SAIL [0%]
	PARTY! [0%]
--------------------------------------------------------------------------
Purchases [60%]
	Fiberglass repair [100%]
		Sandpaper, grinding discs [*]
		Spray adhesive [*]
		Polyester putty or microballoons [*]
		Fiberglass resin [*]
		Fiberglass matls [*]
	------------------------------------------------------------
	Bottom [100%]
		Sandpaper [*]
		Polyester putty or gel coat+microballoons [*]
		Epoxy Barrier Coat [*]
		Bottom paint - Petit Trinidad SR [*]
	------------------------------------------------------------
	Topsides Paint [100%]
		Sandpaper [*]
		Polyester putty or gel coat+microballoons [*]
		Paint [*]
		Primer [*]
	Deck Paint [100%]
	------------------------------------------------------------
	Standing Rigging [50%]
		Masthead fly [50%]
	------------------------------------------------------------
	Running Rigging [20%]
		Lines [20%]
			Main sheet [*]
			Jib sheets (use 1 from Starwind?) [*]
			Spinnaker sheets [ ]
			Main halyard [*]
			Jib halyard (West wire/rope) [*]
			Spinnaker halyard [ ]
			Pole lift (use old halyard) [ ]
			Pole downhaul (use old halyard) [ ]
			Traveler lines (use old halyard) [ ]
			Outhaul [ ]
			Downhaul/Cunningham [ ]
			Reefing lines? [ ]
			Boom Topping lift (end) [ ]
			Backstay adjuster [ ]
			Babystay adjuster [ ]
	------------------------------------------------------------
		Blocks etc. [30%]
			Traveler [50%]
				Blocks [100%]
				Car? [0%]
			Halyards [60%]
				Turning block - pole lift/downhaul [50%]
				Mast base sheaves [50%]
				Mast head sheaves? [100%]
			Marine-grade stainless nuts, washers [0%]
	------------------------------------------------------------
	Electrical [30%]
		Battery [0%]
			Main/lighting battery [0%]
			Separate starter battery? [0%]
			Selector switch? [0%]
			Tie-downs, box(es) [0%]
		Battery charger (connections need work) [80%]
		Shore power cable [0%]
		Fuse/Switch panel [50%]
		Lights etc [30%]
			Mast /Anchor light [100%]
			Connector - Cabin to mast [0%]
			Cabin lights [100%]
			Cabin fan(s) [0%]
			Cabin 120V outlet - GFI [0%]
			Cabin 120V/mildew light? [0%]
		Bilge pumps [50%]
			Main bilge pump (ordered-electric w/float switch) [50%]
			2nd bilge pump-lazarette (manual-ordered) [50%]
		Depth sounder (+fish finder?) [100%]
		Speed log? [0%]
			Included on depth/fish finder?
		Wiring [0%]
			Batteries to Panel / Selector Switch [0%]
			Selector switch to Panel [0%]
			Batteries to Starter [0%]
			Charger to Batteries [0%]
			Nav lights [0%]
				Hull - bow/stern, mast connector [0%]
				Mast - anchor [0%]
				Compass light [0%]
			Cabin lights, fans [0%]
			Shore power [0%]
				Battery charger [0%]
				Cabin 120v outlet [0%]
			Compass light [0%]
			Bilge pump [0%]
			2nd bilge pump-lazarette? (manual ordered) [*]
			Depth sounder [0%]
				Transducer [0%]
				Display [0%]
			Speed log [0%]
				Transducer [0%]
				Display [0%]
	------------------------------------------------------------
	Motor [40%]
		Spare shear pins [0%]
		Spare prop [0%]
		Spare impeller [0%]
		Fuel tank [100%]
		Replace fuel hose? [90%]
		Fuel Locker vent, drain [80%]
	------------------------------------------------------------
	Interior [70%]
		Cushion Foam? [*]
		Cushion fabric, thread, etc. [*]
		Stain & varnish for interior wood [*]
		Bilge pump tubing [0%]
			Cabin - lazarette-drain
			Lazarette - lazarette & valved from cabin - drain
			Cabin [ ]
			Lazarette [ ]
		Sink supply/drain [0%]
			Water tanks - reimburse Del [ ]
			Supply & Drain tubing [ ]
			New faucet? (surprisingly expensive!) [ ]
		Marine seacock on thru-hull [*]
		Plywood for cubby covers [*]
		Icebox to fit under step [ ]
		Rigging Knife [*]
		Flashlight [*]
		Toolbox [*]
		First Aid kit [*]
		Solar ventilators? (probably not/later - expensive!)
	------------------------------------------------------------
	Cockpit, Deck [60%]
		Caulk [*]
		Non-skid tape - front hatch [*]
		Wood/plywood for batter boards [*]
		Anchor (from Scott) [*]
		Anchor chain, shackles [0%]
		Dock Lines [0%]
			Northern Tool & Eqpt $0.43/ft
		Winch handles [*]
		New/additional life jackets? [*]
		Air horn [*]
		Throwable cushion/ring [*]
		Compass [*]
		Tiller or materials to build [20%]
			Have jig measurements, white oak - alternate strips mahogany?
		Grease for rudder stock [0%]
			Use lithium grease for this and winches
		wood for grid/support in lazarette [60%]
			redwood? - have [80%]
			White oak - enough left trom hatch boards? [40%]
		wood for compass/GPS holder [80%]
		Teak cleaner, oil [0%]
		Anchor line [50%]
			Ordered 140' Defender 4/13
		Winch handle pockets [0%]
		Winch repair/maintenance kits? (Barlow) [ ]
			Australian Winch Company website (later)
			Grease - lithium [ ]
			Alcohol to clean old grease [ ]
		Bailing bucket [100%]
			have several
		Tie-downs for battery, fuel tank [50%]
		Fenders [*]
		Mainsail cover or Sailrite kit [100%]
		Deck brush, sponges [0%]
		Outboard cover [*]
		Transom  thru-hulls (2) [50%]
			Ordered Defender 4/13
		Lifeline fittings - replace (1) bent [100%]
			Straightened OK - replace later.
		Hasp for companionway [50%]
			Ordered Defender 4/13
		Hinges - front hatch [50%]
			Ordered Defender 4/13


Updated 4/14/2009/jbc